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Electrical Controls Engineer

Elgin, IL $100,000 – $125,000 a year
Direct hire
On-site
Job #26-00779
Job Title: Electrical Controls Engineer Location: Elgin, IL Job Type and Duration: Direct Hire Pay range: 100-125/k LOCAL CANDIDATES ONLY Position Summary The Electrical Controls Engineer is responsible for the design, programming, implementation, and support of automated packaging equipment and machine control systems. This role will design electrical hardware systems, develop PLC and HMI software, create electrical schematics and wiring documentation, and support machine commissioning activities. The successful candidate will have strong programming experience, a solid understanding of industrial automation, and experience working within an OEM manufacturing environment. This individual will work closely with Mechanical Engineering, Manufacturing, Service, Spare Parts, and customers to support both existing products and new technology initiatives. Key Responsibilities • Design and develop electrical control systems for automated packaging machinery. • Create electrical schematics, control panel layouts, wiring diagrams, and bills of material. • Program, troubleshoot, and optimize PLC and HMI control systems utilizing Allen-Bradley (Rockwell Automation) and other industrial automation platforms. • Develop machine control software using Ladder Logic, Structured Text, and Function Block programming. • Configure and troubleshoot servo drives, motion control systems, safety devices, and industrial networks. • Support machine startup, commissioning, testing, and debugging activities. • Collaborate with Mechanical Engineering to integrate controls and machine functionality. • Provide technical support to Assembly, Field Service, Spare Parts, and Customer Service teams. • Customize machine functionality based on customer specifications and project requirements. • Participate in new product development and continuous improvement initiatives. • Support future development efforts involving AI-enabled machine technology and automation solutions. • Travel to customer facilities as needed for machine startup, troubleshooting, and support. Qualifications Required • Bachelor's Degree in Electrical Engineering, Electrical Engineering Technology, Automation Engineering, or related field. • 3+ years of controls engineering experience in an OEM, automation, machinery, or capital equipment environment. • Experience programming Allen-Bradley PLCs and HMIs. • Experience with Ladder Logic and Structured Text programming. • Experience creating electrical schematics and wiring diagrams. • Working knowledge of servo systems, motion control, VFDs, sensors, and industrial automation hardware. • Ability to troubleshoot electrical and software issues independently. • Strong communication and problem-solving skills. • Ability to travel approximately 15-20%. Preferred • Experience in packaging machinery, food processing equipment, or automated manufacturing systems. • Experience with Rockwell Studio 5000. • Experience with SolidWorks Electrical, AutoCAD Electrical, or similar software. • Experience with machine vision systems. • Exposure to AI, machine learning, or advanced automation technologies. • Experience supporting machine commissioning and customer installations. Compensation • Eligible for MICP bonus. • Travel-related expenses reimbursed. • Comprehensive benefits package. ESPO Corporation www.espocorp.com 630-789-2525 View all open jobs at www.espocorp.com/jobs Leaders in Technical Recruiting & Staffing since 1965 ESPO has a comprehensive benefits package which includes PTO, Group Health and Dental Insurance, and 401k after you have satisfied the necessary waiting periods. We are an Equal Opportunity Employer and value the benefits of diversity in our workforce. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity and expression, national origin, disability, protected Veteran status, or any other attribute or protected characteristic by law. If you need assistance applying, please get in touch with us directly.